Automation Kit with Integrated PLC for Pneumatic Valve Actuator

Automation Kit with Integrated PLC for Pneumatic Valve Actuator Cematic's automation kit with integrated PLC for pneumatic actuators is the complete solution for precise control and real-time visualization of fluid flow in industrial processes. It integrates a pneumatic actuator, an intelligent digital positioner, and a 5" color programmable display with an integrated PLC into a single kit, ready to install without the need for additional control equipment. Thanks to its digital positioner with IO-Link communication, the automation kit with integrated PLC for pneumatic actuators detects the actual valve position and continuously compares it with the desired position. This ensures stable and reliable operation without the need for repeated auto-calibration processes. Additionally, it transmits diagnostic data, operating cycles, and temperature to the controller in real-time via a single cable, simplifying installation and commissioning. Main features of the automation kit 5" Color Display: Real-time visualization of valve status, position, alarms, and process parameters. Its intuitive interface reduces operator training time and facilitates operation from the same panel. Integrated Programmable PLC: Freely programmable under IEC 61131-3 with CODESYS 3.5. This allows it to adapt to different control logics without the need for an additional external controller. Digital On-Off or Modulating Positioner: Available in an On-Off version for rapid opening and closing, or modulating for continuous proportional control of the valve position. Its modular design complies with VDI/VDE 3845 standard, ensuring compatibility with standard quarter-turn pneumatic actuators. Industrial Connectivity: Features Ethernet, CAN, and USB interfaces. It supports an integrated web server for remote monitoring and process control from any network-connected device. Robust Casing: Cast aluminum housing suitable for panel or surface mounting. Its compact design allows for easy integration into existing control panels. Key advantages Complete solution: valve, pneumatic actuator, digital positioner, and PLC in a single kit Digital positioner available in On-Off or modulating version with IO-Link No need for repeated auto-calibration thanks to integrated intelligent mode 5" color display with 800 x 480 resolution Programmable PLC with CODESYS 3.5 under IEC 61131-3 standard Ethernet, CAN, and USB connectivity with integrated web server Operating voltage: 8 to 32V DC Memory: 1 GB RAM and 2 GB Flash Main applications The automation kit with integrated PLC for pneumatic actuators is the ideal solution for processes requiring rapid response, precise control, and real-time visualization. Below are its main applications. Flow Control in Chemical and Petrochemical Processes: Automates the rapid opening and closing of valves in lines with aggressive chemicals. The digital positioner ensures immediate response times, reducing the risk of spills or overpressures. Water Treatment Systems: Controls and monitors water flow in drinking water and wastewater treatment plants in real-time. Thanks to its Ethernet connectivity, it transmits process data to the SCADA system without additional wiring. Food and Pharmaceutical Industry: Automates valve control in lines where response speed and traceability are critical. The touchscreen allows real-time visualization and recording of process parameters from the same equipment. Pumping and Fluid Distribution Systems: Regulates flow in industrial distribution networks with frequent opening and closing cycles. As a result, the pneumatic actuator reduces mechanical wear and improves system lifespan compared to electrical solutions. Power Plants and Steam Generation: Controls valves in steam, condensate, and high-pressure fluid systems with rapid response and safety. The integrated web server also allows remote monitoring of valve status from any device on the industrial network.