Leitner Active Cargo System - FORGED - Chevrolet

Overview The Leitner ACS FORGED represents the evolution of Leitner’s original cargo rack system, refined through years of off-road testing. Built in Corona, California, it’s crafted for truck owners who demand a rack that can handle rugged terrain while maintaining a sleek, factory-grade appearance. Key Highlights: Forged aluminum construction for superior strength-to-weight ratio. Dynamic load capacity: up to 400 lbs off-road, 800 lbs on-road, and 1,400 lbs static when parked. Modular design: allows mounting of accessories like gear pods, water tanks, recovery boards, and rooftop tents. Quad-rail load beam system for flexible attachment points and even weight distribution. Dual-stage powder-coated steel brackets resist corrosion and maintain finish integrity. Compatible with major accessory brands such as Thule, Yakima, and Rhino-Rack. Rubber wind diffuser and load pads reduce vibration and noise while protecting cargo. Fully upgradable with Leitner’s expanding line of accessories. Chevrolet Compatibility The FORGED system is available for multiple Chevrolet truck configurations, including: Colorado (2014–2025) — 5’ and 6’ beds Silverado 1500 (2001–2025) — 5’8”, 6’6”, and 8’ beds Silverado 2500HD / 3500HD (2007–2025) — 6’6” and 8’ beds Note: 2019+ Silverado 1500 and 2020+ 2500/3500 models require an additional GM rear support bracket for optimal fitment and stability. Specifications Feature Description Material Forged aluminum alloy with black Zi-Ni coated Grade 10.9 fasteners Height Approx. 23 inches from bed caps Weight ~85 lbs Finish Dual-stage powder coat for corrosion resistance Design Origin Engineered and manufactured in the USA Patent U.S. Patent No. 9586629 Ideal Use Cases Overlanding setups with rooftop tents and gear pods Work trucks needing modular storage for tools and equipment Weekend explorers who want quick adaptability between cargo and camping configurations Why It Stands Out Unlike traditional static racks, the ACS FORGED offers true modularity — users can reconfigure mounts, add accessories, or remove components without tools. Its forged structure delivers exceptional torsional rigidity, ensuring stability even under uneven loads or rough terrain. FAQ Q: What makes the FORGED version different from the Classic ACS? A: The FORGED system uses forged aluminum for added strength and rigidity while keeping weight low. It’s built to handle heavier loads and tougher conditions compared to the Classic version. Q: How much weight can the rack support? A: The ACS FORGED can carry up to 400 lbs off-road, 800 lbs on-road, and a static load of 1,400 lbs when parked — ideal for rooftop tents, gear pods, and heavy cargo. Q: Will it fit my Chevrolet truck? A: Yes. It’s compatible with Chevrolet Colorado (2014–2025) and Silverado 1500/2500/3500 models (2001–2025). Some newer Silverado models require a GM rear support bracket for proper installation. Q: Can I mount accessories from other brands? A: Absolutely. The rack works with popular accessory systems from Thule, Yakima, and Rhino-Rack, along with Leitner’s own gear pods, water tanks, and recovery board mounts. Q: Is installation permanent? A: No. The ACS FORGED is fully modular and can be installed or removed without drilling into the truck bed. It’s designed for flexibility, so you can reconfigure or upgrade as needed. Q: How does it handle noise and vibration? A: Integrated rubber load pads and a wind diffuser help minimize road noise and vibration, keeping your cargo secure and your drive quieter. Q: Where is it made? A: The ACS FORGED is engineered and manufactured in the USA, ensuring high-quality materials and craftsmanship.