Formlabs Fuse X1

Formlabs Fuse X1 Industrial SLS made accessible for large-format production parts, high-throughput manufacturing, and low-cost end-use production. Large-Format Build Volume 330 × 330 × 565 mm build volume for full-scale production-quality parts. Lower Part Costs Up to 50% lower part cost than legacy powder bed fusion systems. 3X Throughput Produce thousands more parts per week with 30%+ packing density. AI Print Intelligence Real-time failure prevention helps maximise uptime and protect yield. Enquire Now Buy Now Quick Page Navigation What is Fuse X1? Why Fuse X1? Specifications SLS Workflow & Post Processing What is Fuse X1? Why Fuse X1? Specifications SLS Workflow & Post Processing Formlabs Fuse X1 SLS Ecosystem The Formlabs Fuse X1 brings industrial SLS production into a more accessible, compact, and simplified workflow. Designed for manufacturers, engineers, product teams, and service bureaus, the Fuse X1 enables large-format, production-quality parts with a massive 330 × 330 × 565 mm build volume and a 61.5L print capacity. With over 30% packing density, Fuse X1 allows teams to manufacture thousands of end-use parts in days, not weeks. It delivers up to 50% lower part cost than legacy powder bed fusion systems, while taking up less than half the floorspace of traditional industrial systems. Powered by Adaptive Thermal Control and AI-driven Print Intelligence, Fuse X1 maintains stable powder temperatures, enables flexible packing, and detects print anomalies in real time to help prevent failures before they impact your build. The system is designed to install quickly, fit through a standard door, and begin printing from day one — without dedicated operators or major facility upgrades. Contact An Expert Introducing Formlabs Fuse X1 WATCH THE VIDEOhttps://youtu.be/STXf7R-nS4o Why Formlabs Fuse X1 Large-Format SLS Production Produce full-scale, production-quality parts in a massive 330 × 330 × 565 mm build volume. With 61.5L of capacity, Fuse X1 gives teams the freedom to print larger components or pack more end-use parts into each build. Lower Cost Per Part Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems and is cost-competitive with injection molding for tens of thousands of parts. This makes it ideal for manufacturers looking to scale production without high tooling costs. High Throughput Manufacturing With 30%+ packing density and 3X throughput compared to industrial competitors, Fuse X1 helps businesses produce thousands more parts per week. Most large builds complete in under 24 hours, with same-day large parts possible in as little as 5 hours. Why Choosing The Right 3D Printer Reseller Is Important To Getting It Right? Learn Why Formlabs Fuse X1 Technical Specifications SpecificationsFormlabs Fuse X1 TechnologySelective Laser Sintering (SLS) Build Volume (W x D x H)330 × 330 × 565 mm / 13.0 × 13.0 × 22.2 in Build Capacity61.5 L Layer Thickness110 microns / 0.004 in Laser TypeYtterbium Fiber, 120 W Laser Spot Size330 microns / 0.012 in Throughput0.330 sintered kg/hr Max Packing Density30%+ volume / 48%+ mass Material Refresh RateAs low as 20% MaterialsNylon 12, Nylon 11*, Nylon 12 GF**, TPU**, Open Material Mode Print IntelligenceAI-powered real-time print failure prevention Footprint1.3 m² / 14.1 ft² Power Requirements200–240 VAC single phase, 50/60Hz, 50A rating Warranty and ServicesProduction and Self-Service plans available Large Format SLS, Simplified An End-To-End Industrial Workflow You Can Install And Run In One Hour Fuse X1 is built around a simplified industrial SLS workflow that helps teams move from digital file to finished part with minimal manual effort. From intelligent job preparation to hands-off powder recovery and professional surface finishing, the Fuse X1 ecosystem is designed to make large-format SLS production easier to operate, scale, and repeat. Prepare Efficient Powder Recovery – Fuse Sift Prepare models quickly using Formlabs PreForm software. Orient, hollow, label, estimate print times, and automatically pack parts for optimised density. PreForm helps reduce print time, limit waste, and streamline build preparation for high-throughput production. Supported file imports include STL, OBJ, 3MF, and models from a wide range of CAD applications. Auto-Pack Builds Optimised Print Density Reduced Waste Print Print Large Parts In Hours, Not Days Fuse X1 enables fast, high-capacity printing for large parts and dense production builds. Most large builds complete in under 24 hours, while same-day large parts can be produced in as little as 5 hours. AI-powered Print Intelligence detects and masks anomalies in real time, helping protect yield, reduce the risk of print failure, and keep production moving. Same-Day Large Parts AI Failure Prevention High Production Yield Swap 5-Minute Print Changeovers With Fuse X1 Build Unit The Fuse X1 Build Unit enables fast changeovers between print jobs. Roll one build unit out, roll the next one in, and start the next print with blind-mate power and data connectors. Built-in insulation allows the previous build to cool naturally inside the build unit, so your printer can move straight into the next job with minimal downtime. 5-Minute Changeovers Reduced Downtime Continuous Production Unpack Hands-Off Powder Recovery With Fuse Sift X1 Fuse Sift X1 keeps powder breakout clean, efficient, and easy to manage. With integrated compressed air, a sealed glovebox, and a dedicated parts hatch, operators can unpack builds while reducing mess and manual handling. Fuse Sift X1 has capacity for 3 to 5 full builds of used powder and automatically transports powder to the Mix Kit for streamlined material recovery and reuse. Clean Powder Breakout Automatic Powder Transport Efficient Material Recovery Finish Clean And Polish With Fuse Blast Enhance the appearance and performance of SLS parts with Fuse Blast. The new 400 mm Fuse Blast Large Tumbler Basket fits 2–3X Fuse build volumes and processes 50% more parts per cycle. For applications requiring smoother, semi-gloss, or dye-ready surfaces, the optional Polishing System upgrade helps deliver professional-quality finishing with less manual effort. 50% More Parts Per Cycle Semi-Gloss Finish Dye-Ready Surfaces Maximise Efficiency With The Fuse X1 SLS Ecosystem Take large-format SLS production to the next level with the complete Fuse X1 ecosystem. By combining Fuse X1 with the Fuse X1 Build Unit, Fuse Sift X1, and Fuse Blast, teams can create a streamlined workflow from print preparation through to powder recovery and finished parts. Designed for speed, reliability, and production efficiency, the Fuse X1 ecosystem helps manufacturers produce more parts per week, reduce part costs, minimise manual handling, and bring industrial SLS production in-house without the complexity of traditional powder bed fusion systems. Speak To A 3D Printing Expert