ZONESUN ZS-DDP350 Automatic Blister Card Packaging Machine for Hardware & Consumer Products

Description The ZONESUN ZS-DDP350 Automatic Blister Card Packaging Machine is designed for packaging hardware, stationery, electronics accessories, toys, kitchenware and other consumer products in formed plastic blisters with paperboard backing. The machine integrates plastic forming, blister cutting, rotary transfer, product loading, backing-card placement, heat sealing and finished-pack discharge. Customized molds allow the blister cavity to match different product shapes for secure and professional retail packaging. Working Process Film Unwinding → Heating & Blister Forming → Cutting → Rotary Transfer → Product Loading → Paperboard Placement → Heat Sealing → Finished Pack Discharge Product loading and backing-card placement can be configured according to the project. The standard process shown for this model includes manual placement at the rotary table, while an automatic material-feeding device is available as an option for suitable products. Technical Specifications Model ZS-DDP350 Reference Cutting Frequency 10–25 times/min Adjustable Travel Range 35–160 mm Maximum Forming Area 340 × 160 mm Maximum Forming Depth 38 mm standard; customizable up to 60 mm Forming / Heating Power 1.8 kW × 2 Sealing Heating Power 3.5 kW Total Power 10 kW Power Supply 380 V / 50 Hz; 480 V / 50 Hz optional Main Motor Power 1.5 kW Required Air Flow ≥0.6 m³/min Film Roll OD ≤400 mm × width 350 mm × thickness 0.2–0.5 mm Paperboard Size ≤350 × 200 × 0.5 mm Machine Size Approx. 3650 × 2500 × 1850 mm Machine Weight Approx. 1800 kg Performance note: Actual output depends on blister dimensions, forming depth, film type, heating conditions, product-loading method, paperboard placement and sealing time. The listed cutting frequency is a reference machine-cycle value rather than a guaranteed finished-pack output for every product. Touchscreen Control Panel The touchscreen interface allows operators to adjust forming temperature, sealing time, rotary-table speed and other production settings while monitoring machine status. Blister Forming & Cutting The machine heats the plastic film and uses positive and negative pressure to form the cavity. The formed blister is then cut according to the customized mold and package layout. Rotary Indexing Table The indexing table transfers formed blister trays through the loading and sealing stations. Dedicated fixtures and molds keep the blister and backing card aligned during the packaging cycle. Film Unwinding System The unwinding mechanism continuously supplies plastic film to the forming section. Film thickness, width and forming behavior must match the selected mold and heating process. Scrap Film Collection Waste film generated after forming and cutting is collected to help keep the production area organized during continuous operation. Heat Sealing Station Controlled heat and pressure bond the blister to compatible paperboard backing. Final seal quality depends on the plastic film, backing-card coating, adhesive layer, temperature, pressure and dwell time. Finished Product Outlet Completed blister packs are discharged for collection or connection to downstream cartoning, labeling or secondary packaging processes.