Ultrasonic Metal Welding Machine KM-JHN2080

Description The KM-JHN2080 Ultrasonic Metal Welding Machine is a high-power industrial welding system designed for joining copper, aluminum, and other compatible conductive metal materials. Operates at 20kHz with 8000W rated ultrasonic power for demanding metal welding and wire harness applications. Uses ultrasonic solid-state welding technology to create strong metal joints without conventional soldering, flux, or additional joining materials. Suitable for copper wire bundles, aluminum wire bundles, metal terminals, battery tabs, and compatible multi-layer metal foil assemblies. Designed for industrial wire harness and terminal welding, electrical connections, battery manufacturing, and power distribution applications. Features an ultrasonic generator, transducer, welding horn, tooling, and mechanical welding assembly for effective ultrasonic energy transmission. Digital control options support welding parameter adjustment and repeatable production cycles, depending on the machine configuration. Automatic frequency tracking helps maintain stable ultrasonic operation during welding. Customizable welding tooling can accommodate different wire bundle sizes, terminal geometries, and compatible metal components. Technical Data Brand JHN / KMN Sonic Product Name Ultrasonic Metal Welding Machine Model KM-JHN2080 Ultrasonic Frequency 20kHz Rated Ultrasonic Power 8000W Welding Technology Ultrasonic Solid-State Metal Welding Welding Modes Time and Energy Modes; configuration dependent Frequency Tracking Automatic Frequency Tracking Welding Materials Copper, Aluminum and Compatible Conductive Metals Welding Applications Wire Harnesses, Metal Terminals, Battery Tabs and Metal Foils Welding Capacity Application and Tooling Dependent Wire Harness Welding Area Available in model-specific configurations Welding Assembly Ultrasonic Generator, Transducer, Horn, Tooling and Mechanical Frame Motion System Built-In Cylinder; model dependent Control System Digital Control; configuration dependent Input Voltage 220V, as specified for certain configurations Input Frequency 50Hz or 50/60Hz, depending on configuration Power Consumption Up to 8000W, model dependent Machine Dimensions Approx. 480 × 420 × 180mm for one published configuration Machine Weight Configuration dependent Tooling Customizable for compatible wire bundles and terminals Primary Industries Automotive, Battery Manufacturing, Electronics and Electrical Equipment Installation Industrial Production Equipment