Ultrasonic Wire Splicer Servo Control Type

Description Ultrasonic Wire Splicer Servo Control Type is designed for high-precision joining of copper, aluminum, and other compatible conductive metal wires. Uses 20kHz ultrasonic metal welding technology to create strong, reliable wire connections without conventional soldering, flux, or additional joining materials. Features a full servo-controlled motion system for precise movement, responsive operation, and consistent welding pressure. Supports wire bundle welding with a cross-sectional range of 0.35–20mm², depending on wire material, configuration, and application requirements. Equipped with a touchscreen HMI for digital control, welding parameter adjustment, and real-time monitoring of welding power. Provides storage for up to 99 welding parameter templates for convenient setup when changing wire specifications or production requirements. Includes an empty-welding prevention function to help protect the welding horn and tooling from damage caused by incorrect operation. Designed for spot and strip welding of compatible conductive wires, including copper, aluminum, silver, and chrome-nickel materials. Technical Data Brand KMN Sonic Product Type Ultrasonic Wire Splicer Machine Type Servo Control Type Model KM-HMS-X02 Ultrasonic Frequency 20kHz Ultrasonic Power 3000W Maximum Welding Force 4000N Welding Cross-Section Range 0.35–20mm² Wire Gauge Range 5–21 AWG SWG Range 6–22 SWG Single Wire Core Diameter ≤0.3mm, as specified by the manufacturer Motion System Full Servo Control Welding Mode Time Mode Control Interface Color Touchscreen HMI Published Display Specification 12-inch touchscreen; verify exact configuration Parameter Storage Up to 99 Parameter Templates Input Voltage 110/220VAC Input Frequency 50/60Hz Empty-Welding Prevention Yes Welding Power Monitoring Real-Time Monitoring Typical Cycle Time Approximately 0.7 seconds per piece; application dependent Machine Dimensions 640 × 950 × 1050mm Machine Weight Approximately 96kg Compatible Materials Copper, Aluminum, Silver and Chrome-Nickel Wires Applications Automotive Wiring Harnesses, Electrical Terminals, Motor Leads and Electronics ```