200mm Knauf FactoryClad Roll 40 (Uncut) 4.85m x 1.2m - 5.82m2 per roll
200mm Knauf FactoryClad Roll 40 is a glass mineral wool insulation roll for built-up metal roof and wall systems. At this thickness it is worth separating it from a product it gets confused with, because Knauf also make loft rolls in 200mm and the two are not interchangeable. FactoryClad is a cladding quilt, supplied uncut at 1200mm wide to suit the rail and bracket spacer systems used in twin-skin profiled metal cladding and standing seam roofs. It sits in the cavity between the liner sheet and the outer weather sheet on a steel frame, not between joists in a roof space. Each roll measures 4.85m by 1200mm and covers 5.82m², with 24 rolls to a pallet giving 139.68m². Declared thermal conductivity is 0.040 W/mK, producing a thermal resistance of 5.00 m²K/W. Published embodied carbon is 1.73 kgCO2e/m² across stages A1 to A3 and 2.29 kgCO2e/m² across A1 to C4. Water vapour resistivity is declared at 5.00 MNs/g.m, which is low, and at 200mm that figure deserves some thought. A cavity this deep carries a large temperature difference across it in winter, and where the dew point falls within the build-up becomes a design question rather than a product one. Because the quilt is close to vapour open, moisture control in a built-up system rests on the vapour control layer, the sealing of the liner sheet and the detailing, not on the insulation resisting vapour. Specify and seal that layer properly and the depth works for you. Leave it to chance and the depth simply relocates the dew point somewhere less convenient. The build-up runs liner sheet, quilt, spacer system, outer sheet, to Knauf Insulation's guidance and the cladding system manufacturer's details. Knauf size the roll at 1200mm specifically for the rail and bracket systems used in twin-skin profiled cladding and standing seam roofs, so on a standing seam job the width should drop onto the existing clip and rail spacings without fuss. 200mm suits wide-span industrial and commercial buildings that are heated or cooled and occupied through the year, where the roof is the dominant heat loss path, and on farms that takes in packhouses, grading rooms and on-farm processing units. One point in its favour in those settings is that the quilt is fully enclosed by the liner sheet, so it is not present in the occupied space at all. The U-value belongs to the assembly, so have it calculated to BS EN ISO 6946:2017 or BS EN ISO 10211:2017 using BR443:2019. Key Benefits of Knauf FactoryClad Roll 40: Thermal resistance of 5.00 m²K/W at 200mm. Declared thermal conductivity of 0.040 W/mK. Euroclass A1 reaction to fire, non-combustible to BS EN 13501-1. 5.82m² per roll, and 139.68m² per pallet across 24 rolls. 1200mm width sized for the rail and bracket systems used in twin-skin cladding and standing seam roofs. Fully enclosed behind the liner sheet, so the quilt is not exposed in the occupied space. Low water vapour resistivity of 5.00 MNs/g.m. EUCEB certified and made from non-classified fibres. Absorbs sound behind metal liner sheets, reducing internal reverberation. Bound with ECOSE® Technology, with no added formaldehyde or phenol. High tear strength for handling and for durability in service. Good to know: This is not a loft roll: FactoryClad Roll 40 is a cladding quilt for built-up metal roofs and walls. If the job is a loft or a joisted roof space, it is the wrong product, whatever the thickness match. Moisture control comes from the vapour control layer, not the quilt: at 5.00 MNs/g.m the wool is close to vapour open, so the VCL and the sealing of the liner sheet do that work. Confirm the spacer system will take 200mm: bracket height and fixing lengths need to suit the depth on walls as well as roofs. Handle and stack without crushing the roll edges. Crushed or damaged product should be discarded rather than installed. The 40 is a lambda grade meaning 0.040 W/mK, not a thickness. Supplied uncut at 4.85m per roll and unfaced on both faces. Non-hygroscopic, but not moisture resistant. Keep it dry and covered, and discard any roll that has taken water. At 200mm the depth does the thermal work, and getting the vapour control layer right is what allows it to keep doing it.
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