Ultrasonic Wire Splicer Integrated Type

Description Ultrasonic Wire Splicer Integrated Type is designed for efficient joining of copper, aluminum, and other compatible conductive metal wires using ultrasonic metal welding technology. Features an integrated machine design that combines key welding components in a compact system for convenient installation and operation. Operates at 20kHz and uses high-frequency mechanical vibration under controlled pressure to create strong, low-resistance wire connections. Suitable for automotive wiring harnesses, electrical terminals, motor lead wires, electronic components, and industrial wire assembly. Uses a pneumatic cylinder, stepping motor, and proportional valve motion system for controlled welding movement and precise adjustment. Equipped with a 7-inch touchscreen HMI for digital parameter adjustment, process monitoring, and convenient machine operation. Supports storage of up to 50 parameter templates for different wire sizes and welding requirements. Includes an empty-welding prevention function designed to help protect the welding horn and extend tooling service life. Technical Data Brand KMN Sonic Product Type Ultrasonic Wire Splicer Machine Type Integrated Type Model KM-HMS-X01 Ultrasonic Frequency 20kHz Maximum Ultrasonic Power 3000W Maximum Welding Force 150kgf Welding Cross-Section Range 0.35–20mm² Wire Gauge Range 5–21 AWG SWG Range 6–22 SWG Input Voltage 110/220VAC Input Frequency 50/60Hz Motion System Air Cylinder + Stepping Motor + Proportional Valve Required Air Pressure Greater than 0.5MPa Control Interface 7-inch Touchscreen HMI Parameter Storage Up to 50 Parameter Templates Welding Control Digital Parameter Control Safety Function Empty-Welding Prevention Typical Cycle Time Approximately 0.6 seconds per piece, application dependent Machine Dimensions 640 × 425 × 320mm Machine Weight Approximately 65kg Compatible Materials Copper, Aluminum and Other Compatible Conductive Metals Applications Automotive Wire Harnesses, Motor Leads, Electrical Terminals and Electronics ```