Industrial LED Production Counter Board with Optional Sensors

Sensors are not included in the price — contact us for the sensors required for your line. The PRO-LED Industrial LED Production Counter Board puts your line's performance on the wall where everyone can see it. It counts production automatically and shows target versus actual, efficiency and shift time in large, bright digits. Optional plug-in sensors and inputs let you add speed, operator calls, alarms and environmental readings to suit your process. Key Features Automatic production counting from a sensor or machine signal Target vs. actual display, with the gap shown at a glance Efficiency % calculated in real time Shift timers and clock, with automatic reset at shift change Downtime tracking and alerts Colour-coded red / green / amber status Optional plug-in sensors and inputs, configured to your line (see table below) Sizes, layout and fields configured to your application Optional Sensors & Inputs All items below are optional modules. Contact us to confirm availability and configuration. Sensor / Input Function Typical Use Display / Output Photoelectric / infrared sensor Optional Detects parts passing a point on the line Automatic part and carton counting on conveyors Adds to ACTUAL count Inductive proximity sensor Optional Detects metal parts or machine strokes without contact Press strokes, metal part counting, cycle detection Adds to ACTUAL count / cycle count Rotary encoder / tachometer Optional Measures shaft rotation and speed Spindle, roller, motor and conveyor speed RPM / speed reading PLC dry contact / 24 V digital input Optional Accepts on/off signals from machines and PLCs Count pulses, run/stop status, fault signals Count, machine status, downtime timer Andon call push buttons Optional Operator call stations for help or materials Maintenance, quality or material calls at a station Station call message, colour change Emergency stop input Optional Reads an E-stop or line-stop signal Show line-stopped status when an E-stop is pressed Line STOP alert, downtime timer Buzzer / siren output Optional Audible alert driven by the board Calls, faults, target missed, shift change Sound alert Strobe / tower light output Optional Visual status light driven by the board Run / warning / fault indication on the line Red / amber / green light Temperature & humidity sensor Optional Monitors ambient conditions Workshop, warehouse and cleanroom environments °C / %RH reading, threshold alert Noise (dB) sensor Optional Measures workshop sound level Hearing-safety awareness zones dB reading, threshold alert PM2.5 / air quality sensor Optional Measures airborne particles Dusty processes, painting, woodworking Air quality reading, threshold alert Vibration sensor Optional Monitors machine vibration Early warning on motors, pumps and fans Vibration status / alert Pressure sensor Optional Monitors air, hydraulic or process pressure Compressed-air lines, hydraulics Pressure reading, threshold alert Flow sensor Optional Measures liquid or gas flow Coolant, water and process lines Flow rate / total Weight / load cell Optional Measures weight Filling, packing and batching stations Weight, count by weight Current / power monitoring Optional Measures machine current or energy use Machine running detection, energy tracking Running status, kW / kWh Modbus RS485 Optional Serial link to PLCs, meters and sensors Read counts and values directly from equipment Any mapped value 4-20 mA analog input Optional Standard industrial analog signal Transmitters for level, pressure, temperature Scaled reading Barcode / RFID reader Optional Identifies product, order or operator Job changeover, operator login, traceability Job / model / operator on screen Door contact Optional Detects door or guard open/closed Machine guards, cold rooms, dock doors Open/closed alert Wi-Fi / Ethernet network Optional Connects the board to your network Remote target setting, multi-board sync, data logging Remote updates, synced data Real-time clock / shift timer Optional Keeps time and shift schedules Shift start/end, breaks, takt timing Clock, shift countdown, auto reset Need Help Choosing? Tell us your line, what you want to count and which sensors you need. We will recommend a configuration. Email info@proledsigntech.com or call (+1) 647-478-8343.