Startrite 681S Bandsaw Blade 5029mm (198") - Various Widths & TPI - Xcalibur Tooling
Startrite 681S Bandsaw Blade 5029mm – Precision-Engineered for UK Workshops Manufactured in the UK by Xcalibur Tooling, this 5029mm (198") bandsaw blade is engineered specifically for the Startrite 681S. Produced from high carbon steel, it is suitable for professional joinery shops, cabinet makers, and serious hobbyists looking for reliable performance in hardwood, softwood, MDF, plywood, and plastics. This blade is supplied in a 6mm width, ideal for tight curve work and general-purpose cutting, and is trusted by workshops across the UK for its consistency and longevity. Each blade is produced from high carbon steel (HCS), selected for its combination of flexibility and sharpness. The carbon content allows the blade to maintain a keen edge while providing fatigue resistance for extended service life. Teeth are precision-ground to a consistent geometry, with available TPI options (3, 4, 6, 10, 14, 18, 24) to suit a range of applications. For general woodwork, 6 TPI offers a balance of speed and finish; 3 to 4 TPI is suited to thick timber and fast rip cuts, while 10 to 14 TPI is recommended for smooth finishes in thin stock, plywood, and MDF. The tooth set and profile are optimised for clean chip removal and minimal burning, even in resinous or engineered woods. All Xcalibur Tooling bandsaw blades are precision-welded and ground in Cheshire. The weld joint is dressed flush to the blade body to eliminate bumps or clicks as the blade passes through the guides, reducing vibration and noise. Each blade is manufactured to strict dimensional tolerances for length, width, and thickness, ensuring correct tracking and tensioning on the Startrite 681S. Consistency across batches is maintained through controlled processes, so every blade seats accurately and performs reliably. The 6mm width allows a minimum curve radius of approximately 13mm, 19mm, 25mm making it suitable for intricate work as well as straight cuts. Technical Specifications Machine Compatibility: Startrite 681S (198" / 5029mm bandsaw) Blade Length: 5029mm (198") Blade Width: 6mm (1/4"), 10mm (3/8"), 13mm (1/2"), 19mm (3/4"), 25mm (1") Material: High Carbon Steel (HCS) Thickness: Standard for Startrite 681S (see machine manual for tension settings) Teeth Per Inch (TPI): 3, 4, 6, 10, 14, 18, 24 (select as required) Tooth Form: Precision-ground, optimised set for wood and plastics Manufacturing Origin: Made in the UK Pack Size: 1 blade Brand: Xcalibur Tooling Applications Joinery and cabinet making Curve cutting in hardwood and softwood General-purpose workshop cutting Sheet material processing (MDF, plywood) Plastic and laminate trimming Furniture and pattern making Resawing thin timber (with appropriate TPI) Why Choose Xcalibur Tooling High carbon steel for flexibility and sharpness in wood applications Precision-welded joint for smooth tracking and reduced vibration Over 45 years of UK manufacturing expertise Trusted by professionals and workshops across the UK Quality Guaranteed. Every blade batch is checked for weld and dimensional accuracy Shipping & Returns All orders are dispatched from Bramhall, Cheshire within 1-2 working days. Free standard delivery on all UK orders. Returns are accepted within 30 days. Item must be unused and in original packaging. Payment Payment is accepted via PayPal, credit card, or debit card through secure checkout. All prices include VAT where applicable. Manufactured in the United Kingdom by Xcalibur Tooling. Over 45 years of manufacturing expertise. Quality Guaranteed. Trusted by Professionals. FAQs Q: Will this 5029mm bandsaw blade fit my Startrite 681S? A: Yes, this blade is manufactured to the exact 5029mm (198") length required for the Startrite 681S. The 6mm width is suitable for both straight and curved work. Manufactured in the UK by Xcalibur Tooling, each blade is checked for length and weld accuracy before dispatch, so you can fit and tension the blade with confidence. Q: Which TPI should I choose for cutting hardwood, softwood, or MDF? A: For thick hardwood or fast rip cuts, select 3 or 4 TPI for aggressive chip clearance. For general purpose use in mixed timbers, 6 TPI provides a good balance of speed and surface finish. For fine work in thin stock, MDF, or plywood, 10 to 14 TPI produces a smoother finish and minimises tear-out. Higher TPI options (18 to 24) are best for plastics or very thin materials. Each blade is ground to a consistent tooth form for clean, accurate cuts. Q: What are the advantages of high carbon steel (HCS) in bandsaw blades? A: High carbon steel offers a combination of flexibility and sharpness ideal for woodworking. The carbon content allows the teeth to be hardened for edge retention, while the blade back remains flexible to resist fatigue and cracking. This makes HCS blades suitable for frequent use on benchtop and floor-standing bandsaws, providing a long service life when used with correct tension and feed rates. Q: Is this bandsaw blade made in the UK? A: Yes, all Xcalibur Tooling bandsaw blades are manufactured and welded in Cheshire, England. The entire process, from material selection to precision welding and finishing, is controlled in-house to maintain consistent quality. Xcalibur Tooling has over 45 years of UK manufacturing expertise and is trusted by workshops across the country. Q: How do I select the right width and TPI for curve cutting or resawing? A: A 6mm (1/4 inch) blade is ideal for tight curve work, allowing a minimum radius of approximately 15mm. For general straight cuts or light resawing, wider blades (10 to 13mm) offer better tracking and stability. TPI selection depends on material thickness and finish required: lower TPI for thick timber and faster cuts, higher TPI for thin stock and smooth finishes. Always match the blade width and TPI to your intended application for best results. Q: What is the manufacturing process for Xcalibur Tooling bandsaw blades? A: Xcalibur Tooling bandsaw blades are manufactured in the UK using high carbon steel strip, which is precision cut to length. The ends are joined using a precision welding process, then ground flush to ensure a smooth, vibration-free joint. Each blade is then heat-treated to optimise hardness and flexibility, followed by precision grinding of the teeth to ensure consistent geometry and sharpness. Every blade undergoes strict quality checks for weld integrity, dimensional accuracy, and tooth form before dispatch.
04 TPI, 06 TPI, 10 TPI, 14 TPI, 24 TPI, 18 TPI, 03 TPI