ZONESUN ZS-FAL180V10 Automatic Servo Piston Flavored Syrup Bottle Filling Packaging Line

The ZONESUN syrup filling line is designed for automatic packaging of liquid syrup products in bottles with different cap types. This syrup filling line integrates bottle unscrambling, air rinsing, filling, capping, pressing, and bottle collection into one complete system. It adopts a servo piston pump filling system with anti-drip nozzles to ensure accurate and clean filling. All product-contact parts are made of food-grade SUS304 stainless steel. Equipped with negative ion air bottle cleaning machine, vibratory cap feeding system, and dual capping solutions (screw caps and press caps), the ZONESUN syrup filling line provides a stable, hygienic, and flexible packaging solution. Optional labeling and induction sealing machines can be added to achieve a fully automated syrup filling line. Syrup Filling Line Parameter Air Rinsing Machine Machine Model: ZS-NIC4 Voltage: 110/220 V 50-60 Hz Power: 2.7 kW Working Speed: 40-70 Bottles/min (Depending On Bottle Size) Suitable Bottle Size: Can Be Customized Air Pressure: 0.6-0.8 MPa Air Consumption: 6-8 m³/h Air suction Capacity: 30 m³/h Machine Size: About 2000*800*1900 mm(L*W*H) Package Size: About 1900*1020*2100 mm(L*W*H) Package Weight: About 320 kg Servo Piston Filling Machine Machine Model: ZS-YT4T-4PXD Voltage: 110/220 V, 50-60 HZ, 2 KW Filling Range: 10-180 ml/30-500 ml/100-1000 ml/＞1000 ml(Customizable) Working Speed: 30-50 BPM Hopper Size: 90 L (＜1000 ml Filling Range) Filling Pump: Servo Piston Pump Air Pressure: 0.6-0.8 MPa Filling Accuracy: ±1% Filling Nozzle: 4 (Can Be Customized) Machine Size: About 2000*1050*1900 mm Packaging Size: About 2070*960*2010 mm (100-1000 ml) Packaging Weight: About 392 kg (100-1000 ml) Capping Machine Machine Model: ZS-XG16PD Working Voltage: AC 110/220 V, 50-60 HZ Bottle Height: 50-300 mm Cap Diameter: 18-70 mm Suitable Cap Type: Screw-on Caps Bottle Diameter: 20-160 mm Working Speed: 10-25 Bottles/Minute (Based on Cap Size) Working Pressure: 0.4-0.6 MPa Machine Size: About 2500*1050*2000 mm Package Size: About 2050*820*1790 mm+About 1900*770*1780 mm Package Weight: About 315+250 kg Pressing Machine Machine Model: ZS-XG21D Working Voltage: 110/220 V, 50-60 HZ Bottle Height: 50-300 mm Cap Diameter: 18-70 mm Suitable Cap Type: Pressing Type Caps Bottle Diameter: 20-160 mm Working Speed: 10-25 bottles / minute (based on cap size) Working Pressure: 0.4-0.6 MPa Machine Size: About 2500*1050*2000 mm Package Size: About 2050*820*1790 mm+About 1900*770*1780 mm Package Weight: About 315+250 kg *Specifications are for reference only and may vary by your product. Please confirm with us if required. Control Panel Using swing arm touch screen control panel, machine operation will be more convenient and intuitive. Air Rinsing Nozzles Using negative ion to remove internal dust, the quantity of air rinsing nozzles is customizable as needed. Filling Nozzles Using anti-dripping filling nozzles to achieve precise filling, quantity of filling nozzles is customizable. Vibratory Bowl Sorter Automatically sorts and feeds caps for continuous operation, customized according to cap size. Cap Tightening Structure Suits screw-on caps, working height is adjustable as bottle height. Cap Pressing Structure With clamp conveyor belt to prevent bottles from falling down, it is suitable for pressing type caps. Bottle Sorting Feed and collect bottles in time, ensure the smooth packaging work. FAQ of Syrup Filling Line 1. What bottle and cap types can this syrup filling line handle? This syrup filling line is customized for two different cap types: screw caps and press caps. It is suitable for various syrup bottles and can meet different packaging requirements. 2. How does the syrup filling line ensure filling accuracy? The line adopts a servo piston pump filling system with 4 anti-drip filling nozzles, ensuring accurate and stable filling performance while preventing syrup leakage and dripping. The number of filling nozzles can also be customized according to production needs. 3. Is the syrup filling line suitable for food-grade production? Yes. All components that contact the syrup are made of food-grade 304 stainless steel. The line is also equipped with a negative ion air bottle cleaning machine to help keep bottles clean before filling. 4. What machines are included in the automatic syrup filling line? The complete syrup filling line includes a bottle unscrambler, bottle blowing machine, filling machine, capping/press capping machine, cap sorting system, and bottle collecting machine. It can also be equipped with a labeling machine and induction sealing machine to achieve fully automatic packaging. 5. Can the syrup filling line be customized for different production requirements? Yes. The syrup filling line can be customized based on bottle type, cap type, filling capacity, and production speed. The filling nozzle quantity and machine configuration can be adjusted to meet different manufacturing requirements.