12V / 24V One-Control-Two Mini Industrial Linear Actuator Synchronous Control Kit with Adjustable Limit Switches (Model 0043049-4)
This one-control-two synchronous kit is used for micro industrial electric linear actuators with external adjustable limit switches for synchronizing their operation. It contains two micro industrial actuators with built-in Hall effect sensors, one synchronous controller, one touch control handle, and a CF-2 remote control. Each actuator is equipped with two external normally open magnetic reed switches that can slide freely. By connecting the two magnetic switches of any actuator to the limit control terminals of the synchronization controller and adjusting their positions, you can control all linear actuators to work within a set stroke length. For example, for the linear actuators with a stroke of 50 mm, you can set them to move within a stroke range of 20 mm to 40 mm. Note: All linear actuators must be connected to the synchronous controller for the system to function properly. The remote control of the synchronous controller has two control modes, interlocking mode and momentary mode, please select a control mode you need when ordering. Application: Mainly used for doors, windows, cellars, trapdoors, hatchways, solar tracking system, medical devices, agricultural machinery, vehicles, ships, elevator platforms, lifting tables, TV lifts, robots, cabinetries, massage sofas, electric beds, medical chairs, and other electrical equipment. It can open, close, push, pull, lift, and descend these devices. It can replace hydraulic and pneumatic products to save power consumption. The Information for Electric Linear Actuator The stroke range of linear actuators is 2 ~ 60 inches or 50 ~ 1500 mm. We can also customize any stroke length from 10mm to 1500mm, such as 380mm, 750mm, 1250mm and so on. If you want to view detailed information of linear actuators with different strokes, such as detailed drawings and dimensional drawings, please click the following link to view: 50MM [2 in] Actuator 100MM [4 in] Actuator 150MM [6 in] Actuator 200MM [8 in] Actuator 250MM [10 in] Actuator 300MM [12 in] Actuator 350MM [14 in] Actuator 400MM [16 in] Actuator 450MM [18 in] Actuator 500MM [20 in] Actuator 600MM [24 in] Actuator 700MM [28 in] Actuator 800MM [32 in] Actuator 900MM [36 in] Actuator 1000MM [40 in] Actuator Key Features High-quality products and high-quality services New housing design, high working stability Metal housing, able to work in very harsh environments Metal gearbox, high strength wear-resistant gear Aluminum alloy telescopic tube and outer tube, good corrosion resistant Heavy duty design, high-power DC motor Strong thrust, up to 2000N / 200kg / 450lbs Multiple speed options, from 5 mm/second to 160 mm/second Multiple stroke options, from 50 mm to 1500 mm Advanced waterproof and dustproof technology Low power consumption and low noise Built-in two limit switches, linear actuator will automatically stop when stroke rod reaches the limit position Built-in Hall sensor, so you can use the synchronous controller to operate 2, 4 or more linear actuators fully synchronously Equipped with two external normally open magnetic reed switches that can slide freely, by adjusting the position of these two magnetic switches, the linear actuator can be controlled to work within the set stroke length Manual override is optional, allowing you to extend or retract the telescopic rod of the linear actuator with hand tools The front connector style can be customized: the default is an open hole connector, which can be customized with slotted connector, internal thread connector, etc. And you can provide drawings for customization The orientation of the front connector is default; we can rotate it 90 degrees during the production according to the customer's needs With auto-locking capability to hold load position after stopping, and no power supply is required Maintenance-free Specifications Parameter Value Working Voltage DC 12V or DC 24V (24V most commonly used) Stroke Range 2 ~ 60 inches or 50 ~ 1500 mm Optional Speed (No-load) 5±1mm/s, 10±2mm/s, 15±3mm/s, 20±4mm/s, 25±5mm/s, 40±8mm/s, 55±10mm/s, 65±12mm/s, 100±15mm/s, 160±20mm/s (The actual working speed will gradually slow down as the load increases.) Max Load Capacity 2000N / 200kg / 450lbs at 5mm/s (Linear actuator can get maximum load capacity when it operates in the vertical direction, and the pulling force is less than pushing force.) No-load Current 0.5~1A at 12V or 0.3~0.5A at 24V Full Load Current 3~6A at 12V or 1.5~3A at 24V Recommended Power Supply 12V/10A or 24V/5A Shaft Diameter 20mm [0.787 in] Front / Rear Connector Mounting Hole Diameter 6mm [0.236 in] Housing Material Aluminum Alloy Stroke Rod Material Aluminum Alloy Gear Material Steel Alloy Motor Type Brushed DC Motor Duty Cycle 20%, max 5mins continuous use Service Life approx. 25,000 cycles Power Cable (Plug Standard) Six-pin Plug Linear Actuator Cable Length 2000±10%mm [80 in] (The length can also be customized according to your specific needs) Certifications CE Environment Temperature -26℃ to 85℃ Operating Noise about 46dB~56dB (Linear actuators with different parameters will have different noise levels.) IP Rating IP65 Different Speeds and Corresponding Maximum Thrust No-load Speed Full load Speed Maximum Thrust Self-locking Force 5mm/s 2.5mm/s 2000 N / 200 kg / 450 lbs 2200 N / 220 kg / 490 lbs 10mm/s 5mm/s 1000 N / 100 kg / 200 lbs 1100 N / 110 kg / 250 lbs 15mm/s 7.5mm/s 800 N / 80 kg / 180 lbs 900 N / 90 kg / 200 lbs 20mm/s 10mm/s 700 N / 70 kg / 160 lbs 800 N / 80 kg / 180 lbs 25mm/s 13mm/s 600 N / 60 kg / 130 lbs 700 N / 70 kg / 160 lbs 40mm/s 20mm/s 350 N / 35 kg / 80 lbs 400 N / 40 kg / 90 lbs 55mm/s 28mm/s 250 N / 25 kg / 60 lbs 300 N / 30 kg / 70 lbs 65mm/s 33mm/s 200 N / 20 kg / 50 lbs 250 N / 25 kg / 60 lbs 100mm/s 50mm/s 150 N / 15 kg / 30 lbs 100 N / 10 kg / 20 lbs 160mm/s 80mm/s 100 N / 10 kg / 20 lbs 50 N / 5 kg / 10 lbs Note: 1. The above data is the maximum load capacity that can be obtained when each linear actuator runs in the vertical direction. The maximum load capacity of the entire synchronous system is the sum of the maximum load capacities of the two linear actuators. If the weight of your equipment (such as a cellar door) is 100kg, and you want to use a linear actuator to open this door, you need to calculate the actual force acting on the linear actuator according to your installation method. This force is usually 2-5 times the weight of the cellar door. If you don't know how to calculate it, please contact us for help. 2. The above is the speed at no load, and the actual working speed will gradually slow down as the load increases. Full load speed is approximately 60-70% of No-load speed. 3. Different speeds correspond to different maximum loads. Please select the right speed according to the speed and maximum load you need. 4. Linear actuators are not recommended for continuous operation under maximum load, we recommend letting it work at about half of the maximum load to get a longer working life. 5. For linear actuators with a stroke greater than 500MM, you should not normally allow them to operate at their maximum stroke under heavy loads. If the actual stroke you want is 600MM, we recommend that you choose a linear actuator with a stroke of 700-800MM. 6. When the speed of the linear actuator is 100mm/s or 160mm/s, the self-locking force is much smaller than the thrust. At other speeds the self-locking force is greater than the thrust. 7. The maximum pull force of the linear actuator is slightly less than its maximum thrust force. Installed Length and Stroke Customization The linear actuator has two built-in limit switches, When the linear actuator is fully retracted or fully extended, it will stop automatically. We can adjust the position of the built-in limit switches during production to meet customer-specified stroke and retraction lengths. Example for a linear actuator with a 400 mm stroke: Retraction Length: 550 mm (center distance between two mounting holes when the linear actuator is fully retracted) Extension Length: 950 mm (center distance between two mounting holes when the linear actuator is fully extended) Custom Rules: 1) The specified stroke must be less than the standard stroke of the ordered actuator. For example, a specified stroke of 370 mm is less than the standard stroke of the ordered actuator (400 mm). In this case, the retraction length will be reduced by an equivalent value, resulting in a retraction length of 520 mm. Of course, you can also choose to retain the original standard retraction length of 550 mm. 2) The specified retraction length must be less than the standard retraction length of the ordered actuator. For example, a specified retraction length of 530 mm is less than the standard retraction length of the ordered actuator (550 mm). In this case, the stroke must also be reduced by an equivalent value, resulting in an effective stroke of 380 mm. Note: This is a dual linear actuator synchronous control kit. The quantity of customization options for installed length and stroke length ordered must match the quantity of actuators, i.e. two. The Information for Synchronous Controller Introduction If you want to use multiple linear actuators to raise and lower an equipment, for example two, four or more electric actuators. Since the high-speed DC motors in electric actuators cannot run at exactly the same speed, so the movement speed of the electric actuator will also be different. When multiple electric actuators work at the same time, their actual speeds cannot be exactly the same. In this case, we can use a synchronous controller to operate multiple linear actuators to rise or fall synchronously. They work completely in sync without any difference. Working Principle If you want to use a synchronization controller to operate two or more linear actuators fully synchronously, you will need to add built-in Hall effect sensors for each linear actuator. And when you purchase Hall effect sensors along with linear actuators, we will install Hall effect sensors in the linear actuators during production for you. When two or more linear actuators are running together, Hall sensor will send Hall signals to the synchronization controller, and the controller will adjust the running speed of each linear actuator, so that all linear actuators run at the exact same speed. Key Features It can operate two electric linear actuators A to run completely synchronously Wired control via a touch control handle Wireless control via a remote The LED display on the control handle will display the stroke position in real time Six touch function buttons: ▲, ▼, 1, 2, 3 and R Buttons ▲ and ▼ are used to operate the linear actuators extension and retraction Buttons 1, 2 and 3 are used to automatically operate the linear actuators to three pre-memorized positions Button R is the reset button and is used to reset the system in case of an error When linear actuators move close to the end position, they will automatically slow down to protect themselves When linear actuators are fully retracted, they will retain 1MM of travel to protect themselves Specifications Parameter Value Operating Voltage 10~30 VDC, suitable for 12V or 24V linear actuator Number of Connecting Linear Actuators 2 Maximum Output Current 10A / channel Working Frequency 433.92 MHz Two Selectable Control Modes Interlocking mode or Momentary mode, please select a control mode you need when ordering Working Distance 30m / 90ft (theoretically) Operating Temperature -20°C ~ +70°C Case Size 240 x 95 x 43 mm (9.4 x 3.7 x 1.7 inches) Cable Length of the Touch Control Handle 2000±10%MM [80 in] (If you need a longer cable, please purchase the control handle extension cable) Connection 1) Plug the touch control handle into the ports H of the controller. 2) Plug two linear actuators into the ports C2 and C3 of the controller. 3) Connect the two wires of one magnetic switch from any linear actuator to wires UP and COM of the synchronous controller's limit control terminals, and the two wires of the other magnetic switch to wires DOWN and COM. Please follow the connection diagram below for specific wiring. 4) Connect the positive pole of DC power supply to the brown wire of the controller and connect the negative pole of DC power supply to the blue wire of the controller. CAUTION: Do not connect AC power directly to the controller! Operation 1. Operation via the touch control handle: Attention: The handle is operated by touch control. The touch sensitivity can be automatically calibrated when powered on for the first time. Hands are prohibited from touching the handle when powered on to prevent interference with the sensitivity calibration and affect the operating sensitivity. 1) Press and hold the ▲ button of the control handle, all linear actuators extend outward at the same time; When they move to the position of a magnetic switch, all linear actuators will automatically stop at the same time. During operation, you can also release the button to stop all linear actuators at the same time. 2) Press and hold the ▼ button of the control handle, all linear actuators retract inward at the same time; When they move to the position of the other magnetic switch, all linear actuators will automatically stop at the same time. During operation, you can also release the button to stop all linear actuators at the same time. 3) Press any button 1, 2, or 3 on the control handle, all linear actuators will automatically move to the position memorized by that button and then automatically stop. Note: You will need to first memorize three positions into these three buttons. 4) The LED display on the control handle will display the stroke position data in real time. For example, the number 03.5 means that the linear actuators have reached the stroke position of 35MM. 2. Operation via remote control: (The remote control of the synchronous controller has two control modes, interlocking mode and momentary mode, please select a control mode you need when ordering.) 2.1 When the controller is operating in momentary control mode: 1) Press and hold the button ▲ of the remote control, all linear actuators extend outward at the same time; When they move to the position of a magnetic switch, all linear actuators will automatically stop at the same time. During operation, you can also release the button to stop all linear actuators at the same time. 2) Press and hold the button ▼ of the remote control, all linear actuators retract inward at the same time; When they move to the position of the other magnetic switch, all linear actuators will automatically stop at the same time. During operation, you can also release the button to stop all linear actuators at the same time. 2.2 When the controller is operating in interlocking control mode: 1) Press the button ▲ of the remote control, all linear actuators extend outward at the same time; When they move to the position of a magnetic switch, all linear actuators will automatically stop at the same time. 2) Press the button ▼ of the remote control, all linear actuators retract inward at the same time; When they move to the position of the other magnetic switch, all linear actuators will automatically stop at the same time. 3) During operation, you can also press any button of the remote control to stop all linear actuators at the same time. How to Memorize three Stroke Positions 1) The controller can memorize total three stroke positions, and each button memorizes one stroke position. 2) First operate two linear actuators to the first suitable stroke position that you need to store, then press and hold the button 1 of the control handle for about 5-6 seconds, the stroke value on the LED display will flash twice. This means that the current stroke position is already stored in button 1. 3) You can continue to store the other two stroke positions into the button 2 and 3 by following the operation above. Reset Function When the LED display on the control handle shows the fault code, you need to reset the system as follows. Reset operation: Press and hold the <R> button of the control handle until all linear actuators are reset to the bottom, and the LED display on the control handle shows "00.1", then release the <R> button. Error Code Descriptions The control handle is equipped with an LED display. When an error occurs in the operation of the system, the error code will be shown on the display, the error code and its meaning are as follows. E01: The linear actuators encounter resistance during movement and need to retract the linear actuators, then the error code is automatically eliminated. E02: The linear actuators are not synchronized, and need to perform a reset operation. E03: The input power supply voltage is too low, please check the power supply voltage or replace with a suitable power supply. E04: The table is tilted, the linear actuators stop, and need to perform a reset operation. E05: Linear actuator 1 overload, check if the load is too large. E06: Linear actuator 2 overload, check if the load is too large. E09: The total current of the power supply is overcurrent, check if the total load is overloaded. E10: Hall signal of linear actuator 1 is abnormal, check whether the connection cable from linear actuator to controller is reliable, replace the linear actuator 1 and connection cable, and check whether the linear actuator is stuck, then reset the system. E11: Hall signal of linear actuator 2 is abnormal, check whether the connection cable from linear actuator to controller is reliable, replace the linear actuator 2 and connection cable, and check whether the linear actuator is stuck, then reset the system. E14: The linear actuators are overheated and need to rest for a period of time, then the error code is automatically eliminated. E16: The linear actuators suddenly lose power during operation and need to perform a reset operation. Fault Notes Each linear actuator is equipped with a built-in Hall sensor. The following operations can easily damage the Hall sensor, resulting in error codes such as E10 or E11 being displayed on the synchronous controller: 1. The synchronous controller and linear actuators must be powered exclusively by a regulated switching power supply, and the AC plug of the switching power supply must be connected to a true ground wire. If the customer wants to use various types of automotive batteries or lithium batteries, a voltage regulator must be added between the battery and the controller. 2. When plugging or unplugging the linear actuators cables from the synchronous controller, always disconnect the synchronous controller's power supply first. 3. Avoid overloading the linear actuators due to excessive load or blockage. How to Pair the Remote Control to the Controller Notice: We have paired the remote control to the controller before leaving the factory. If you want to pair more remote controls, please follow the following steps. 1) You need to open the controller case, then you can see a small RF receiver module and there is a small learning button on the module. 2) Press the learning button on the receiver module for 1-2 seconds, signal LED on the receiver module turns on, this indicates that the controller enters the learning status. 3) Press any one button on the remote control, if signal LED goes off, this indicates that the pairing is successful. 4) The controller can learn several remote controls with different codes. How to Delete All Remote Codes Stored in the Controller We have paired the remote control to the controller, if you don’t want the controller to work with the remote control, you can delete all remote controls codes stored in the controller. Operation: Quickly and continuously press the learning button on the receiver module 8 times, then release the learning button, the signal LED on the receiver module flashes 8 times and then goes off, this indicates that all stored codes have been deleted successfully. Fixed Bracket and Accessories 1. Each linear actuator would require two mounting brackets , one to fix the head of linear actuator and another to fix the bottom of linear actuator. This kit does not contain fixed mounting brackets, please buy them from the drop down menu. 2. Compatible Mounting Brackets: Bracket A and Bracket C . 3. This linear actuator is also compatible with three flat mounting brackets: Head Fixed Mount Flat Bracket (Model 0043071) , Bottom Fixed Mount Flat Bracket (Model 0043072) and Fixed Mount Flat Base (Model 0043070) . 4. The front connector style of the linear actuator can be customized: the default is an open hole connector, which can be customized with slotted connector, internal thread connector, etc. And you can provide drawings for customization. If you need customization, please click here to purchase the customized option. (The quantity of front connector styles ordered must match the quantity of actuators included in the kit.) 5. Linear actuator fisheye connector can be customized and used in conjunction with the internal thread connector. If you need customization, please click here to purchase the customized option. (The quantity of fisheye connectors ordered must match the quantity of style 2 front connectors ordered.) 6. The orientation of the front connector of the linear actuator is default; we can rotate it 90 degrees during the production according to the customer's needs. If you need to rotate the front connector 90 degrees, please click here to purchase the rotation option. (The quantity of 90-degree rotating front connector options ordered must match the quantity of actuators included in the kit.) 7. The linear actuator can be equipped with a manual operating device. Even in the event of a power outage, it is possible to extend or retract its telescopic rod using hand tools. If you need a manual operating device to equip the actuator, please click here to purchase it. (The quantity of manual operating devices ordered must match the quantity of actuators included in the kit.) 8. You need to use a DC24V/5A or DC12V/10A switching power supply to power this kit. This kit does not contain this power supply, please buy it from the drop down menu. Production Time & Return or Exchange Policy The linear actuators are customized and not in stock, and we need to spend 3~7 working days to produce them according to the specified parameters in your order, so that we don't accept returns or cancel orders. If customers order unsuitable linear actuators themselves, we also do not accept exchanges, please understand. Import Customs Duty Explanation 1. Our store will offer one or two different shipping methods depending on the actual situation of the order. Since we ship from Hong Kong, China to worldwide, import duties will be incurred on the package regardless of which shipping method the customer chooses. 2. For small or lightweight packages, we will select a suitable freight company so that we can pay the import duties on the customer's behalf at the time of shipment. Therefore, the customer will not need to pay any import duties or taxes upon receiving the package. 3. For large or heavy packages, regardless of the freight company we choose, customs will collect import duties and taxes directly from the customer upon customs clearance or upon receipt of the package. The duty amount is usually 20% of the order amount (excluding shipping costs). 4. If the customer wishes us to pay the import duties on the customer's behalf, please contact us when placing the order and pay an additional 20% of the order amount as prepaid duties. We will then pay the duties for the customer. 5. If the customer chooses to pay the import duties themselves, please contact us after paying the duties and receiving the package. We will provide the customer with a discount voucher of a certain amount, which can be used for their next purchase. The discount amount will be the lesser of the import duties actually paid by the customer and 20% of the original order amount (excluding shipping costs). Please note: We cannot refund cash for import duties paid by the customer themselves. Thank you for your understanding. 6. When the transport company or the customs informs the customer to pay the import duties, if the customer doesn't agree to pay, the package will be returned or destroyed, and the customer will need to bear all responsibility and cost. Click to Download 3D CAD Model Files in STEP format 50MM [2 in] Actuator 100MM [4 in] Actuator 150MM [6 in] Actuator 200MM [8 in] Actuator 250MM [10 in] Actuator 300MM [12 in] Actuator 350MM [14 in] Actuator 400MM [16 in] Actuator 450MM [18 in] Actuator 500MM [20 in] Actuator 600MM [24 in] Actuator 700MM [28 in] Actuator 800MM [32 in] Actuator 900MM [36 in] Actuator 1000MM [40 in] Actuator 1200MM [48 in] Actuator 1300MM [52 in] Actuator 1500MM [60 in] Actuator Product Operation Demonstration Video Synchronize 2 Linear Actuators Use Two Linear Actuators to Open Door Pair Remote to Controller Vertical Linear Actuator Mounting Flat Base Linear Actuator Manual Control During Power Outage Package Include 2 x Electric Linear Actuator A with Hall Effekt Sensor 4 x Normally Open Magnetic Reed Switch 1 x Synchronous Controller (One-Control-Two, For 2 Linear Actuators A) 1 x Touch Control Handle 1 x Remote Control: CF-2 1 x User manual
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