The TAILGATE Hat

Custom Perforated Performance Headwear with Custom Laser-Etched Panels Turn your team or company logo, state silhouette, mascot or industry icon into functional ventilation. Spartan Merch delivers retail-grade, moisture-wicking performance headwear engineered for sideline performance, corporate web stores, and high-margin merch drops. Spartan's all-inclusive pricing program means you can build the ultimate performance rope cap without breaking the bank. 48 PCS MOQ MID PROFILE 5, 6, 7 PANEL CONSTRUCTION MATERIAL: MULTIPLE CUSTOM PERFORATED SHAPES VISOR: PRE-CURVED OR FLAT COLORS: CHOOSE FROM OPTIONS PANEL COLOR: CHOOSE FROM OPTIONS SNAPBACK COLORS: CHOOSE FROM OPTIONS Stretchable elastic sweatband available CLOSURE: Multiple types WATER RESISTANT (Optional) MOISTURE WICKING & UV PROTECTION SIZE: ONE SIZE FITS MOST (OSFM) All-Inclusive Pricing: The Spartan Overseas Headwear Program includes any decoration type, multiple decoration locations, custom tape, and woven label on sweatband. Shipping is Included. Production time is 30-45 days. Price (A) 48 pcs: $35.98 ea 96 pcs: $27.98 ea 144 pcs: $24.50 ea 288 pcs: $21.98 ea 576 pcs: $18.98 ea 1008 pcs: $16.98 ea 1000+ pcs: QUR Set Up Charge: $100 (A) custom laser etched shapes in panels No set up on exact re-orders Run Charge: Add $2 (A) custom laser etched shapes in panels Add rope: No extra charge Custom Sticker (300 pc MOQ): Set up: $150 (A) Custom Hang Tag Add $1.40 (A) + $100 (A) set up charge Packaging Standard poly bag packaging. Material: Performance Polyester, 4-way stretch or Hydrophobic Size: One Size Fits Most (OSFM) Production Time 30-45 days (plus shipping UPS 5-7 days) Pre-Production Sample (Image only): $100 (A) For custom hat orders, there is a mandatory pre production sample set up charge. Pre-Production Sample (Delivered) Price: $100 (A) + Shipping $30 SHIPPING CHARGES: INCLUDED Custom Perforated Performance Headwear | Spartan Merch Design bulk custom perforated performance headwear with laser etched logos. Low MOQs, premium tech fabrics, and fast proofs. Request a quote today. Custom Perforated Performance Headwear with Custom Laser-Etched Panels Turn your team or company logo, state silhouette, mascot or industry icon into functional ventilation. Spartan Merch delivers retail-grade, moisture-wicking performance headwear engineered for sideline performance, corporate web stores, and high-margin merch drops. Proprietary Laser Etching: Micro-perforated side and back panels cut to your exact custom icon, state outline or logo. Complete Customization Suite: Sublimated under-visors, braided bill ropes, woven sweatband labels, and custom seam taping along with any deco method. Decoration Flexibility: Front, side, and rear placements using 3D embroidery, any patch deco type and location. Accessible Bulk Ordering: Direct overseas manufacturing with competitive low 48 pc MOQs and exact PMS color matching art. Engineered Breathability: Turn Your Brand Mark into Performance Airflow Standard embroidered hats use generic round or triangular shapes that limit airflow and look off-the-shelf. We replace standard boring perforation shapes with precision laser-etched panels cut into your distinct logo, brand emblem or state silhouette. Paired with optional hydrophobic water-resistant fabrics and an elastic stretch sweatband, this construction forces airflow through high-heat zones while repelling moisture during intense physical activity, summer tournaments, and outdoor corporate events. Full-Coverage Sublimation & Multi-Media Decoration Placements Elevate perceived retail value far beyond a basic front embroidery run. Add full-color photographic or pattern sublimation under the visor, attach a contrasting braided rope across the crown base, and mix decoration techniques across every panel. Whether your brand aesthetic calls for raised 3D embroidery, sculpted matte rubber patches, or debossed leather patches, our multi-location placement capabilities ensure your brand identity shows from every angle. Factory-Direct Overseas Production with Low MOQs Sourcing custom headwear overseas usually requires prohibitive order minimums and rigid design constraints. Our direct supply chain gives promotional product distributors and decorators access to custom headwear branded internal seam tape, and personalized woven sweatband labels at manageable 48 pc MOQs. You secure custom retail craftsmanship, complete Pantone matching, and aggressive wholesale margins without holding excess inventory. What Are the Elements of a Custom Laser-Etched Performance Hat? A custom laser-etched performance hat consists of lightweight technical polyester or hydrophobic fabric, micro-perforated side and rear panels cut into custom brand shapes, and an absorbent internal sweatband. Decoration elements include custom-printed under-visors, front embroidered or rubber patches, branded seam tape, and adjustable snapback or fitted closures. Technical Specifications & Product Details Component Manufacturing Specification Profile & Structure 5-panel, 6-panel, or 7-panel crowns; available in low, medium, or high profile (structured or unstructured) Perforation Technology Custom CNC laser-etched cutout arrays (state shapes, geometric patterns, logos, or icon silhouettes) on side and rear panels Shell Materials 100% Performance Polyester, Poly-Spandex Blends, or Hydrophobic Water-Resistant Technical Shells Front & Panel Decoration 3D Puff Embroidery, Flat Embroidery, PVC Rubber Patches, Laser-Etched Leather Patches, Woven Patches, Silicone and Applique Decorations Visor & Rope Options Pre-curved or flat bill; optional accent crown rope (braided, twisted, or two-tone); full-color custom sublimated under-visor print Color Specifications Shell panels, bill, rope, and eyelets available in a large array of stock colors Internal Finishes Branded heat-transfer or woven seam taping; moisture-wicking woven sweatband with customized brand label Closure Mechanisms Classic adjustable plastic snapback, self-fabric strap with metal clasp, hook-and-loop, or closed-back elastic fitted sizing Frequently Asked Questions What is the minimum order quantity (MOQ) for custom laser-etched performance hats? Our direct overseas production line supports entry-level bulk orders starting at just 48 pieces per design. This enables high schools, athletic programs, college and universities, e-com web stores, merch drops, and corporate teams to access complete cut-and-sew customization without committing to thousands of units. Can our team specify exact Pantone colors for the decoration? Yes. We match logos and under-visor sublimation files directly to your official Pantone Matching System (PMS) codes. This ensures precise brand alignment across the hat. What digital artwork formats are required to laser-etch our logo into the perforated panels? We require clean png or jpg art or vector artwork formatted as an AI, EPS, or vector PDF file. Our production design team translates your vector paths into machine-ready laser coordinates, sending you a scaled digital proof showing the exact cutout spacing and scale before manufacturing begins. How do hydrophobic fabrics perform compared to standard performance polyester? Hydrophobic performance fabric features a durable water-repellent (DWR) coating that causes liquids, sweat, and rain to bead up and roll off the exterior surface without absorbing into the crown. This keeps the hat lightweight, sweat-stain resistant, and quick-drying during heavy rain or intense heat.