ATEX IBC Heater

The ATEX IBC Heater is a high-performance heating jacket designed for the safe heating of 1000 litre Intermediate Bulk Containers (IBCs) in hazardous and potentially explosive environments. Certified for use in ATEX Zones 1, 2, 21 and 22, it provides reliable frost protection, temperature maintenance and process heating for a wide range of industrial applications. Suitable for operating temperatures from -40°C up to +200°C for steel IBCs and up to +80°C for plastic IBCs, this robust heating solution is ideal for maintaining product viscosity, preventing freezing and ensuring consistent process temperatures. It is widely used throughout the oil & gas, chemical, pharmaceutical, food processing and manufacturing industries where safe and dependable temperature control is essential. Designed to fit standard 1000 litre IBC containers, the ATEX IBC Heater delivers uniform heat distribution for maximum efficiency. It is compatible with a wide range of IBC manufacturers and can be supplied with an optional insulated lid to further improve heat retention and reduce energy consumption. Manufactured from durable, flexible and dissipative materials, the heating jacket is suitable for both indoor and outdoor use. Its IP65 / Class I protection rating provides excellent resistance against dust and water jets, making it ideal for demanding industrial environments. The heater is fully certified in accordance with ATEX Directive 2014/34/EU and is supplied fully configured and ready for installation, eliminating the need for additional acceptance procedures. Each heater includes an ATEX temperature controller, allowing accurate temperature regulation to suit the application while supporting Temperature Classes T6, T5, T4 and T3, depending on the limiter setting. Available in a range of voltages, power ratings and dimensions, the ATEX IBC Heater can also be customised to meet specific application requirements. Features & Benefits Designed for standard 1000 litre steel and plastic IBC containers Certified for use in ATEX Zones 1 & 2 (Gas) and Zones 21 & 22 (Dust) Provides frost protection, temperature maintenance and process heating Suitable for operating temperatures from -40°C Maximum operating temperature of +200°C for steel IBCs and +80°C for plastic IBCs Compatible with a wide range of IBC manufacturers Optional insulated lid available for improved thermal efficiency Supplied complete with an ATEX temperature controller Durable, flexible and dissipative heating jacket construction Suitable for indoor and outdoor use IP65 rated for protection against dust and water jets Fully configured and ready for immediate installation Certified to ATEX Directive 2014/34/EU Available in a range of voltages, power ratings and custom dimensions Technical Specifications Suitable IBC Size: Standard 1000 litre IBC containers Nominal Voltage: 230V AC* Nominal Power: 2400W (IBC heater) Insulated Lid: Optional, non-heated Maximum Operating Temperature: +180°C / +200°C (steel IBCs), +80°C (plastic IBCs) Temperature Class: T6, T5, T4 or T3 (depending on limiter setting) Electrical Connections: EX-e network terminal box / EX-i sensor terminal box Protection Rating: IP65 / Class I Hazardous Area Classification: Zones 1 & 2 (Gas), Zones 21 & 22 (Dust) Temperature Sensors: 2 × Pt100 (EX-i / EX-e) Weight: 30kg (heater), 5kg (optional insulated lid) The ATEX IBC Heater provides a safe, efficient and reliable solution for heating IBC containers in hazardous environments. Designed to protect valuable materials, improve process efficiency and maintain strict ATEX compliance, it delivers dependable temperature control for even the most demanding industrial applications. Sizes: Code Size Dimensions Volts Watts Temperature 23-4255+23-4258 1000L 4400 x 1000mm 230V 2400W 0-200°C 23-4256 1000L 1200 x 1000 x 150mm Passive PLEASE NOTE: If both 23-4255+23-4258 + 23-4256 is needed, please get in contact for discounted prices. Lead Time: 3-4 weeks. Please get in contact if you're needing more than 2+ products for further discount and a more competitive quotation. Phone: 01752 690622 Email: info@merlin-industrial.co.uk