High Power Ultrasonic Metal Wire Terminal Welding Machine

Description High Power Ultrasonic Metal Wire Terminal Welding Machine designed for joining copper and aluminum wires to compatible metal terminals using ultrasonic metal welding technology. Uses high-frequency ultrasonic vibration and controlled pressure to create strong, reliable electrical connections without conventional soldering or flux. 20kHz ultrasonic welding technology supports efficient processing of wire terminals used in automotive wiring harnesses, electrical equipment, and industrial cable assemblies. High-power ultrasonic output is suitable for demanding wire-to-terminal welding applications, with capacity depending on the selected machine configuration. Adjustable welding power, pressure, and welding time help accommodate different wire sizes, terminal designs, and production requirements. Designed to produce consistent joints with low electrical contact resistance when the materials and welding parameters are correctly matched. Pneumatic clamping and welding mechanisms provide controlled pressure during the welding process. Digital control options support repeatable welding cycles and help improve production consistency. Suitable for copper wire, aluminum wire, stranded conductors, and compatible metal terminals, subject to material and tooling compatibility. Technical Data Product Type Ultrasonic Metal Wire Terminal Welding Machine Machine Category High Power Ultrasonic Metal Welder Ultrasonic Frequency 20kHz Rated Power Model Dependent; Common Configurations Include 3000W, 4000W, 5000W and Higher Welding Application Wire-to-Terminal Welding Welding Method Ultrasonic Solid-State Metal Welding Compatible Wire Materials Copper and Aluminum Compatible Terminals Compatible Copper, Aluminum and Plated Metal Terminals Welding Capacity Depends on Model, Wire Cross-Section and Terminal Design Welding Control Adjustable Welding Time and Power; Configuration Dependent Pressure System Pneumatic Operating Voltage 220V or 380V, Depending on Configuration Input Frequency 50/60Hz, Depending on Configuration Compressed Air Requirement Model Dependent; Clean, Dry Air Required Control System Digital Generator and Control Interface, Depending on Model Welding Tooling Application-Specific Welding Horn and Terminal Fixture Electrical Joint Quality Low-Resistance Connection When Properly Configured Primary Applications Wire Harnesses, Electrical Terminals, Automotive Components and Battery Connections Installation Type Industrial Production Equipment Machine Dimensions Model Dependent Machine Weight Model Dependent